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Automatic disassembly of new energy lithium batteries

Disassembly Automation for Recycling End-of-Life Lithium-Ion

Rapid advances in the use of lithium-ion batteries (LIBs) in consumer electronics, electric vehicles, and electric grid storage have led to a large number of end-of-life (EOL) LIBs awaiting recycling to reclaim critical materials and eliminate environmental hazards. This article studies automatic mechanical separation methodology for EOL pouch LIBs with Z

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Artificial Intelligence in Electric Vehicle Battery

AI-driven methods for planning battery disassembly sequences are examined, revealing potential efficiency gains and cost reductions. AI-driven disassembly operations are discussed, highlighting how AI can streamline

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Disassembly task planning for end-of-life automotive traction batteries

China is the world''s largest electric vehicle producer and market in the world, with 1.367 million new energy vehicles sold in 2020, accounting for 42.19 % of the world''s total [2]. By the end of 2020, the number of pure electric vehicles in China had reached 4 million, accounting for 81.32 % of the total number of new energy vehicles [2]. With

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(PDF) An Approach for Automated Disassembly of

In order to realize an automated disassembly, a computer vision pipeline is proposed. The approach of instance segmentation and point cloud registration is applied and validated within a...

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End-of-life electric vehicle battery disassembly enabled by

Disassembly technologies for end-of-life LIBs are reviewed, mainly including disassembly sequencing, manual experimental disassembly, and automatic disassembly

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(PDF) An Approach for Automated Disassembly of Lithium-Ion Battery

In order to realize an automated disassembly, a computer vision pipeline is proposed. The approach of instance segmentation and point cloud registration is applied and validated within a...

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Automated Disassembly of Battery Systems to Battery Modules

This paper addresses the development of a flexible robotic cell for the fully automated disassembly of battery modules from battery systems. The paper presents all required tools and...

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End-of-life electric vehicle battery disassembly enabled by

Disassembly technologies for end-of-life LIBs are reviewed, mainly including disassembly sequencing, manual experimental disassembly, and automatic disassembly implementation. 2023: This survey: A more comprehensive summary of LIB-based disassembly and the supporting technologies, i.e., artificial intelligence and HRC, are given. The survey is

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Research progress of automatic dismantling technology of new energy

Based on the current situation of the comprehensive utilization industry of new energy vehicle traction battery, this paper compares the traction battery technology profile and its key technology development in the disassembly process, and proposes development suggestions to deal with the disassembly technology bottleneck by analyzing the

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Automated Disassembly of Lithium Batteries; Methods,

In partnership with SMaRT research center at University of New South Wales, this research question is formulated: would industry 4.0 technologies benefit safe disassembly of lithium batteries? Hence, this paper aims to identify boundaries of existing battery separation and recycling processes by utilization of industry 4.0 technologies

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Towards High Value-Added Recycling of Spent Lithium-Ion Batteries

The past two decades have witnessed the wide applications of lithium-ion batteries (LIBs) in portable electronic devices, energy-storage grids, and electric vehicles (EVs) due to their unique advantages, such as high energy density, superior cycling durability, and low self-discharge [1,2,3].As shown in Fig. 1a, the global LIB shipment volume and market size

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Investigation of the potential for an automated disassembly

In consideration of occupational safety and in view of the increasing sales of electric vehicles, an automated dismantling of batteries has to be investigated. Therefore, different manufacturers''

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Automated Battery Disassembly—Examination

As the market share of electric vehicles continues to rise, the number of battery systems that are retired after their service life in the vehicle will also increase. This large growth in battery returns will also have a noticeable

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An Approach for Automated Disassembly of Lithium-Ion Battery

In order to realize an automated disassembly, a computer vision pipeline is proposed. The approach of instance segmentation and point cloud registration is applied and validated within a demonstrator grasping busbars from the battery pack.

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Adaptive planning of human–robot collaborative disassembly for

Increasing numbers of lithium-ion batteries for new energy vehicles that have been retired pose a threat to the ecological environment, making their disassembly and recycling methods a research priority. Due to the variation in models and service procedures, numerous lithium-ion battery brands, models, and retirement states exist. This uncertainty contributes to

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An Approach for Automated Disassembly of Lithium-Ion Battery

In order to realize an automated disassembly, a computer vision pipeline is proposed. The approach of instance segmentation and point cloud registration is applied and

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A Systematic Review on Lithium-Ion Battery

Recycling plays a crucial role in achieving a sustainable production chain for lithium-ion batteries (LIBs), as it reduces the demand for primary mineral resources and mitigates environmental pollution caused by

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Investigation of the potential for an automated disassembly

In consideration of occupational safety and in view of the increasing sales of electric vehicles, an automated dismantling of batteries has to be investigated. Therefore, different manufacturers'' battery pack designs are examined first and especially the common joining elements are determined and characterized.

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Automated Disassembly of Battery Systems to Battery

This paper addresses the development of a flexible robotic cell for the fully automated disassembly of battery modules from battery systems. The paper presents all required tools and...

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Artificial Intelligence in Electric Vehicle Battery Disassembly: A

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Automated disassembly line aims to make battery

With the anticipated growth in EVs over the next two decades comes the issue of how to recycle the large lithium-ion battery packs that power them. ORNL engineers put together a demonstration to show that robots can

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An Approach for Automated Disassembly of Lithium-Ion Battery

In order to realize an automated disassembly, a computer vision pipeline is proposed. The approach of instance segmentation and point cloud registration is applied and validated within

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Oak Ridge Demos AI-Driven Robotic Battery Disassembly

By Allison Proffitt . August 23, 2021 | Researchers at the Department of Energy''s Oak Ridge National Laboratory have developed a robotic disassembly system for spent electric vehicle battery packs to safely and efficiently recycle and reuse critical materials while reducing toxic waste.. With the anticipated growth in EVs over the next two decades comes

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Task Planner for Robotic Disassembly of Electric Vehicle Battery

The rapidly growing deployment of Electric Vehicles (EV) put strong demands on the development of Lithium-Ion Batteries (LIBs) but also into its dismantling process, a necessary step for circular economy. The aim of this study is therefore to develop an autonomous task planner for the dismantling of EV Lithium-Ion Battery pack to a module level through the

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A novel disassembly process of end-of-life lithium-ion batteries

An automatic battery disassembly platform enhanced by online sensing and machine learning technologies that can realize the real-time diagnosis and closed-loop control of the cutting process to optimize the cutting quality and improve the safety. An effective lithium-ion battery (LIB) recycling infrastructure is of great importance to alleviate the concerns over the

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Review Robotised disassembly of electric vehicle batteries: A

Analysis of emerging concepts focusing on robotised Electric Vehicle Battery (EVB) disassembly. Gaps and challenges of robotised disassembly are reviewed, and future perspectives are presented. Human–robot collaboration in EVB processing is highlighted. The potential of artificial intelligence in improving disassembly automation is discussed.

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Review Robotised disassembly of electric vehicle batteries: A

Analysis of emerging concepts focusing on robotised Electric Vehicle Battery (EVB) disassembly. Gaps and challenges of robotised disassembly are reviewed, and future

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Automatic disassembly of new energy lithium batteries [PDF]

6 FAQs about [Automatic disassembly of new energy lithium batteries]

Is robotised electric vehicle battery disassembly possible?

Can electric vehicle battery recycling and disassembly be integrated?

The review concludes with insights into the future integration of electric vehicle battery (EVB) recycling and disassembly, emphasizing the possibility of battery swapping, design for disassembly, and the optimization of charging to prolong battery life and enhance recycling efficiency.

What information do I need for a lithium ion battery disassembly?

If a disassembly of the modules down to cell level is planned in the future, further information about the cells, e.g., design (pouch, prismatic, cylindrical), weight, and dimensions, are required. As mentioned before, lithium-ion batteries are labelled with a “Li-ion” symbol.

How difficult is it to automate battery disassembly?

However, the current lack of standardisation in design remains a significant barrier to automating battery disassembly . Additionally, the uncertain conditions of end-of-life or damaged EVBs add to the complexity of executing the disassembly process effectively.

How to design a battery disassembly system?

The design of the disassembly system must consider the analysis of potentially explosive atmospheres (ATEX) 1 of the area around the battery pack and, if necessary, adopt tools enabled to work in the corresponding ATEX zone.

How is battery disassembly performed?

Battery disassembly is, therefore, currently carried out manually and without the support of robots . The disassembly process is usually performed by multiple qualified workers . The structural design of the battery system and the joint connections are of decisive importance for the effort required for a disassembly task .

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