What is a battery layout?

A battery system contains different mechanical, electrical, and electronic components. Each of them must be considered in the design process . The definition of the battery layout is crucial because this aspect directly impacts cost, thermal dissipation, manufacturing phase, and end-of-life processing.

How to design a battery pack?

As a battery pack designer it is important to understand the cell in detail so that you can interface with it optimally. It is interesting to look at the Function of the Cell Can or Enclosure and to think about the relationship between the Mechanical, Electrical and Thermal design.

How to design a battery system?

As Pumpel et al. suggested, it is necessary to consider space for the complete battery system during the early design phases. They defined essential design parameters such as component dimensions, wall thicknesses for module and pack housings, longitudinal and cross beams, air gaps, etc.

Why is battery layout important?

Each of them must be considered in the design process . The definition of the battery layout is crucial because this aspect directly impacts cost, thermal dissipation, manufacturing phase, and end-of-life processing. One of the most used schemes in battery layout is the modularity approach [11, 12].

How to build a battery system?

Building a battery system is challenging. At the beginning everything is possible: changing pack dimensions, using different cells or varying pack cooling. To cope with the complexity, a two-step approach is very advantageous. Create your design bottom-up. Go from cell to module and pack within minutes. Put your design to the test.

How do battery pack configurations work?

Battery pack configurations can be designed with several options, some of which are determined by the chemistry, cell type, desired voltage and capacity, and dimensional space constraints. The basic explanation is how the battery cells are physically connected in series and parallel to achieve the desired power of the pack.