What are the visual standards for chip capacitors?

After describing high reliability testing in our previous article, let’s discuss visual standards for chip capacitors. Multilayer ceramic capacitors (MLCCs) must possess fine workmanship and physical integrity, so visual inspection of the product is performed at 20X magnification to check for defects in the capacitor body and end metallization.

What are the quality standards for chip capacitors?

In addition to the external visual characteristics, quality standards for internal microstructure of the chip capacitor are also applicable, as viewed on polished cross sections of capacitor samples. Units are sectioned along the long and short dimension of the capacitor to provide two edge views of the internal electrodes and terminals.

How do I know if a capacitor is working properly?

Visually inspect the capacitors. Check the protection fuse. Control the ambient temperature (average of 35 °C. In accordance with IEC 60831). Keep the capacitor terminals clean. Verify the state of the contacts of operating elements.

Do irregularities in the construction of a chip capacitor affect electrical integrity?

Irregularities in the construction of the chip capacitor do not necessarily affect the mechanical or electrical integrity of the device, but may be of concern in high reliability applications. The following is a compilation of structural irregularities according to the EIA 469: Figure 2. Microstructure defects

How do you test a capacitor?

Check that the capacitor current is not lower than 25% not greater than 120% of the nominal value by phase and that there is no phase unbalance greater than 15%. Carry out a dielectric rigidity test by applying 2.5 kV for 1 second between the terminals of the capacitor and earth. Check the capacity of the capacitors at the diferent steps.

How long does it take to clean a capacitor?

There is no estimated time frame for cleaning, it depends on the amount of dirt that is inside the capacitor bank. Inspect the cables and terminals. They should not be overheated or blackened. The terminals must be clean. The slow discharge resistors must be in good condition. They must not be open or show signs of burning.